Ferro Corporation’s CycleSaverTM Concentrate for Thermoplastic Polyesters
General Properties
- Meets all US & European food contact application regulations.
- Can be used in all forms of PET and PEN, and blends thereof.
- No screw slippage at all letdown ratios—higher productivity via reduced cycle times.
- Solution Intrinsic Viscosity (SIV) loss of less than 0.04 dL/g at letdowns of 33:1, and less than 0.02 dL/g for letdowns of 500:1 or weaker. Letdown range of 33:1 to 1250:1.
- Easy to handle & feed, shelf stable, no need for a chilled feeder.
- Patented.
- No mold plate-out.
- Drying not required.
- One product platform insures compatibility between transparent colors, opaque colors and additive concentrates.
CycleSaverTM Concentrate for PET & PEN : Transparent Colors
- Matched with food contact approved dyes for sparkling clarity.
- Letdown ratios typically range from 500:1 to 1250:1, with the weakest letdown determined by feeder accuracy.
- Pellet count minimum of 250 pellets/gram for optimum distribution.
- Zero screw slippage compared to bare resin—many trials indicate 10% FASTER cycle times!
- All general properties apply.
CycleSaver Transparent Product Bulletin
CycleSaverTM Concentrate for PET & PEN : Opaque colors
- Letdown ratios range from 33:1 to 500:1.
- Minimum pellet count specification of 200 pellets/gram for optimum color distribution.
- Cycle times are equivalent to bare PET.
- All general properties apply.
CycleSaver Opaque Product Bulletin
CycleSaverTM Concentrate for PET & PEN : UV Concentrate
- The product is 25% active, with Tinuvin 234 being the dominant additive.
- Certificate of Analysis provided.
- Ferro Corporation can make proprietary blends if needed.
- All general properties apply.
CycleSaver UV Product Bulletin
Advantages vs. PET-based Concentrates
- No drying required. If the PET-based concentrate is currently not dried, depending on the usage level, SIV loss will occur. This SIV loss decreases the mechanical strength of the container.
- UV additives typically require usage levels which cannot be delivered by PET-based concentrates. If UV additives are delivered via pre-compound, Ferro Corporation’s CycleSaverTM UV concentrate can offer cost savings.
Advantages vs. Wax-based Concentrates
- Unlike wax-based concentrates, Ferro Corporation’s CycleSaverTM concentrate does not cause screw slippage during the preform molding stage. This results in higher productivity.
- Unlike wax-based concentrates, high levels of UV absorbers, pigments and dyes are possible in Ferro Corporation’s CycleSaverTM concentrate, thus resulting in not only better economics, but also increased design flexibility.
- Advantages vs. PE-based Concentrates
- Unlike PE-based concentrates for PET or PEN, Ferro Corporation’s CycleSaverTM concentrate does not cause mold plate-out, which directly affects productivity.
- Unlike PE-based concentrates, which can only be used in opaque applications, Ferro Corporation’s CycleSaverTM concentrate uses a similar base formula, so transparent, opaque and additive concentrates are compatible.
- Unlike some PE-based concentrates, Ferro Corporation’s CycleSaverTM concentrate is in a free-flowing, micropellet form.
- Advantages vs. Liquid Concentrates
- Easier to handle—no settling, very little training required.
- Unlike liquid concentrates, Ferro Corporation’s CycleSaverTM concentrate does not cause screw slippage, which results in better productivity.
- Unlike liquid concentrates, Ferro Corporation’s CycleSaverTM concentrate causes a minimal SIV drop, thus retaining the mechanical property of the base polymer.
- Advantages vs. Liquid Concentrates.
- Unlike liquid concentrates, Ferro Corporation’s CycleSaverTM UV concentrate can deliver high levels of additive economically.
- Unlike liquid concentrates, Ferro Corporation’s CycleSaverTM concentrates can deliver high levels of opaque pigments for the demanding thin-wall applications where total package opaqueness is needed.
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Summary
Ferro Corporation’s CycleSaverTM concentrate meets all of the required criteria for thermoplastic polyester applications.
Ferro Corporation’s CycleSaverTM concentrate is superior to other concentrate products in areas of productivity, design flexibility and economics.
Ferro CycleSaver Concentrates increase productivity by eliminating the drying required of standard PET resin formulations.
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